By definition, an air compressor is a machine that converts electrical power to kinetic energy with the use of compressed air. As the air is released quickly, the amount of kinetic energy is harnessed for various purposes which include air transfer, pneumatic device activation, and cleaning operations.
An air compressor and its output are considered to be important assets on which numerous plants are dependent to ensure efficiency in their daily operations. As this machine is of great importance, giving it regular attention and implementing proper management of its condition will prevent the need for an air compressor repair service, while you save money and time.
Tips to Maintain your Air Compressor in Good Condition
Maintain Separators and Filters
Proper maintenance of the filters and separator elements of your compressor is imperative. Aside from ensuring maximum uptime, it will also maximize performance with the highest efficiency.
The maintenance for oil-filter and air intake needs to be performed every 2, 000 hours. Make sure that you monitor the oil filter for any wear metal and contamination. On the other hand, air or oil separator needs to be changed every 8, 000 hours together with the compressor fluid. Doing the maintenance properly will guarantee that oil carryover will stay with the specifications of the manufacturer.
Acquiring and analyzing samples of oil on a regular basis will help monitor the condition of your compressor lubricant and the unit itself. Oil sampling and monitoring programs will alert every user of any fluid degradation which results from increased viscosity, high water content, and ingestion of particulate or chemicals. Presence of wear metals which is a sign of degradation can also be identified. With such, catastrophic failures will be avoided.
Monitoring the condition of the oil makes it possible to change the lubricant just whenever necessary to maintain its peak performance. The samples should be drawn quarterly, during the time when you are doing routine air compressor and brake press repairs .
Always remember that the samples should be drawn through a clean oil sample port to make sure that the result will be free of any particulate contamination.
Keep the Variable-Speed Drives always Clean
The majority of compressors we have today are equipped with VSD or variable speed drive. This increase the machine’s efficiency while reducing energy consumption. Although VSDs are considered to be electrical components, they are not maintenance free.
Most of them have heating sinks and cooling fans that can accumulate dirt and dust. By performing maintenance activities, they will run cooler and will have prolonged service life.
Get Rid of the Guesswork
For plants that are not capable of performing a regular air compressor maintenance, they can utilize outside support. There are air compressor service centers that have trained and skilled technicians who can service the equipment.
Lastly, always keep in mind that it is only with proper maintenance that you can realize years of reliable service that your air compressor can offer.