Avoid Equipment Related Mistakes to Improve Machinery Maintenance

Operating, buying, or maintaining an equipment is never an easy task. This also means that mistakes can be very costly and even far-reaching. Through the years, there has been so many companies who ended up regretting the decisions they have made and wished they can turn back time. When it comes to taking care of equipment, it is important to do it right as it can greatly help in machinery maintenance. Here are some mistakes that should be avoided.

 

Not Considering Long Term Goals and Strategies when Buying Equipment

When buying a new machine or if you just want to retrofit the old one for an improved performance, you have to carefully plan for the future. You need to consider the current production requirements of the company and what you expect them to change as they move forward.

You need to acquire an equipment that would fit your needs and will also support the growth of your company or the years to come. It is so much better to invest money today so you can spare yourself the trouble down the line.

 

Purchasing the Equipment without Considering the Life Cycle

If you think that you have come across the right equipment, it would be wise to ask the company about their customer support. Are they offering a direct line for technical assistance? Do they train the maintenance and operation staff? Can they connect to the equipment remotely for faster and affordable troubleshooting?

Even the ideal equipment can end up to be a nightmare if the manufacturer is not willing to provide support. Make sure to purchase only from a company that has an extensive team of dedicated specialists.

 

Not Enough Training

Training needs to be discussed from the beginning and should be included in the project schedule. Identify all your key operations and maintenance employees from all shifts and you need to make sure that they are involved early on, starting from installation and commissioning.

In addition, it is necessary to schedule a visit from a field service technician a few months after the installation. This is a great opportunity especially for additional training. By then, all your people would have worked with the equipment and are likely to have questions. Together with your manufacturer, you need to agree on the scope of the visit ahead of time so you will have enough time for training and servicing.

 

Skimping on Preventive Maintenance

By doing machinery maintenance, the equipment can be expected to go a long way. This will help extend its lifespan and downtime will be avoided. Some of the best preventive maintenance practices include the following.

  •         Always keep the equipment clean.
  •         Stick to your current preventive maintenance schedule.
  •         Ask your mechanics to write a detailed inspection and maintenance procedures.

By avoiding these mistakes, you will not only make sure that your equipment can do the work, but this would also mean that you can make the most out of it for a long time.

 

Fuel Tanks: Why Hire and Lease One

In an expanding project or during times of business growth, capital and outlay can be some of the most common hurdles that should be overcome while being able to meet the increasing needs and demands of the infrastructure.

Whether it’s about covering the cost of the implementing systems or purchasing a new equipment, there will always be a need to invest. In this case, hiring and leasing provides an excellent alternative to traditional buying that allows the buyer to adjust to the changes in demand while being able to minimize buying and maintenance cost.

 

Why You Should Hire Fuel Storage?

Hiring and leasing are some of the most flexible options available for fuel tanks that offers the reduction of outlay to a monthly payment. Actually, the cost needed for fuel tank hire can even be factored into ongoing fuel purchases in order for it to be indexed at a fixed price per liter.

Whether it is chosen as a short-term solution that will help overcome immediate fuel storage demands, like a tank failure, or as a long-term way that supplements the existing infrastructure that will assist in handling issues like peak-demand and variance. One thing is for sure, hiring and leasing fuel tanks is a great way of ramping up the fuel supply whenever it is needed and adding more equipment.

You can always choose to buy when you a clear picture of what your needs are. Below are some of the benefits that you will be getting.

 

Minimal Initial Outlay

Hiring and leasing agreements are an excellent way to provide the means that will cover immediate demands and needs without having to suffer from the high amount of initial investment or of a cash flow. At the same time, storage systems and fuel management can also be upgraded, as well as the size of the leased equipment changes as the business does.

Such kind of flexibility is very useful for the business that needs to test the waters first before making a buying decision as this allows trial or test system and to see how it will perform on the site.

 

Easy Set-Up and Maintenance

Having all the benefits that a self-bunded system can provide, this tank with a tank has minimal on-site footprints and needs to major external constructions to meet safety compliance.

 

Relocatable and Convenient

Whether the specific project is accessed by sea, air, or land, hire tanks could be an amazing way to provide immediate access to fuel in off-site projects, remote areas, and situations where long-term fuel storage solution might not be financially viable.

As fuel storage tanks are a must in many industries and a big investment, it is very important to choose the best one for your needs and make the right decision when it comes to hiring or leasing one.

 

Cutting Stone and Tile with Waterjet Cut Machine

Waterjet cut machine has long proven that it’s the best solution for cutting and mitering extra hard materials like porcelain and Dekton. The machine is capable of increasing material yield and offers operating efficiency. This equates to reduced costs and more savings compared to other conventional equipment.machine photo

 

Cutting Stone with Waterjets

Cutting stone with waterjet has greatly advanced in the last few decades and today, it is rapidly increasing in terms of popularity as fabricators prove the manifold of benefits that this technology offers.

The key driver when it comes to change is being accelerated by the introduction of extremely hard sintered ceramics that can be very challenging to cut using conventional saws. Some examples of such materials would include products like porcelain. These new batch of ceramics offers numerous advantages to the end users, but on the part of fabricators, to miter and cut these materials using conventional equipment can be very slow and may cause bottlenecks in the production process.

 

Waterjet: It is Best for Cutting Stones?

For a long time now, the technology of waterjet has been the best answer to cut and miter different materials. A water jet cutter makes use of a very high-pressure stream of water. This water is mixed with abrasive which is considered to be a powerful cutting tool that can cut even the hardest material.

 

Waterjets Cut with Precision

With this technology, fabricators can load common DXF files straight to the equipment, set the mitre position and the required edge finish. It can also cut whole slabs in just one single operation. The “jet” which is the cutting tool has a fine angle of taper which is in the water stream. The majority of waterjet machines today incorporate a taper compensation technology. Its head is slightly tilted to the waste side and delivers a perfect 45-degree angle on the faces that need to be joined.

 

Waterjets can Reduce Waste

When it comes to cutting curves and sinks, a waterjet cutting machine can greatly reduce the waste in the water treatment equipment. This is because of the fact that the machine only has 1-1.5mm kerf width and this can remove 20mm of material for the whole length of the cut.

 

Faster Cutting

Waterjet machines can cut and pierce on all marble, stone, tile, and ceramic regardless how brittle the material is. Now, tap holes, sunk cutouts, and curved which were once cut using power tools can now be cut in just a fraction of time using the machine. Yes, cutting time is greatly reduces compared to when you choose to use other traditional cutting methods. Moreover, the machine eliminates the need to sharpen blades or saws and since it’s a wet process, you don’t have to worry about dust.

Adding a waterjet to your operations is a great investment as you can produce faster while making sure that quality is never compromised.

 

Air Compressor Service: Top Tips for your Machine

By definition, an air compressor is a machine that converts electrical power to kinetic energy with the use of compressed air. As the air is released quickly, the amount of kinetic energy is harnessed for various purposes which include air transfer, pneumatic device activation, and cleaning operations.

An air compressor and its output are considered to be important assets on which numerous plants are dependent to ensure efficiency in their daily operations. As this machine is of great importance, giving it regular attention and implementing proper management of its condition will prevent the need for an air compressor repair service, while you save money and time.

 

Tips to Maintain your Air Compressor in Good Condition

Maintain Separators and Filters

Proper maintenance of the filters and separator elements of your compressor is imperative. Aside from ensuring maximum uptime, it will also maximize performance with the highest efficiency.

The maintenance for oil-filter and air intake needs to be performed every 2, 000 hours. Make sure that you monitor the oil filter for any wear metal and contamination. On the other hand, air or oil separator needs to be changed every 8, 000 hours together with the compressor fluid. Doing the maintenance properly will guarantee that oil carryover will stay with the specifications of the manufacturer.

 

Sample Oil

Acquiring and analyzing samples of oil on a regular basis will help monitor the condition of your compressor lubricant and the unit itself. Oil sampling and monitoring programs will alert every user of any fluid degradation which results from increased viscosity, high water content, and ingestion of particulate or chemicals. Presence of wear metals which is a sign of degradation can also be identified. With such, catastrophic failures will be avoided.

Monitoring the condition of the oil makes it possible to change the lubricant just whenever necessary to maintain its peak performance. The samples should be drawn quarterly, during the time when you are doing routine air compressor and brake press repairs .

Always remember that the samples should be drawn through a clean oil sample port to make sure that the result will be free of any particulate contamination.

 

Keep the Variable-Speed Drives always Clean

The majority of compressors we have today are equipped with VSD or variable speed drive. This increase the machine’s efficiency while reducing energy consumption. Although VSDs are considered to be electrical components, they are not maintenance free.

Most of them have heating sinks and cooling fans that can accumulate dirt and dust. By performing maintenance activities, they will run cooler and will have prolonged service life.

 

Get Rid of the Guesswork

For plants that are not capable of performing a regular air compressor maintenance, they can utilize outside support. There are air compressor service centers that have trained and skilled technicians who can service the equipment.

Lastly, always keep in mind that it is only with proper maintenance that you can realize years of reliable service that your air compressor can offer.