Waterjet Cutting Machine

What Materials Are Good for Waterjet Cutting?

Industry experts and those who are seasoned in using this state-of-the-art cutting-edge technology are asserting that waterjet cutting is more than just a unique and highly effective material cutting process. It helps you carry out clean cuts using a variety of materials. 

Since this method of cutting materials does not involve the use of heat, it easily became a sought after method for handling and cutting materials that are heat-sensitive. If you have a project and want to veer your subject material away from heat-induced distortion and heat damage, while at the same time you are ensuring smooth, clean, and immaculate cut — waterjet cutting is the method of choice.  

While many people nowadays tend to associate the use of waterjet machines with metals, there is a sundry of materials that can benefit from this technology. We delve into this in the following section below

Steel 

Waterjet cutting is commonly used in material cutting projects that involve handling and cutting steel and metal. Regardless of the grade of steel, waterjet technology allows you to easily produce seamlessly smooth edges to your object sans excess burr, cracking, burn marks or any other concerns that are usually associated with heat-based cutting. 

When you make use of a heat-based method of cutting, you run the risk of weakening the integrity of the material itself. This is the reason that elevates waterjet technology as the cutting method of choice for many in the industry. 

The complete absence of heat affected zone makes waterjet cutting the favored option when fabricating parts for food processing machines. It is also preferred even in the production and processing of materials for aerospace technology.  

Water Jet Cutting Machine
Water Jet Cutting Machine

Composites

There is a manifold of combination materials that waterjet technology can handle and cut, this is true most especially in the case of reinforced plastics. One of the reasons why waterjet machines are now considered as an imperative tool to use in the racecar and aerospace component fabrication industry is because they can quickly and cleanly cut carbon fiber-reinforced plastics. 

The use of waterjet technology is an assurance in itself that fabrication issues like tool wear or clogging are now a thing of the past. Waterjet machines eliminate the need for change tooling, and will never induce melting. And the best part of it, it is not likely to produce noxious or harmful fumes.

Other Metals 

Besides steel, waterjet technology is also capable of handling and cutting other types of metal. Aluminum is one of these metals. As for alloys, they are more challenging to machine cut because they tend to produce heat and thus the risk of distortion would be incessantly present. 

But generally speaking, all sorts of alloys can be effectively handled with a waterjet. 

Additionally, the waterjet cutting method is a great option when cutting and handling titanium since its inherent level of precision is likely going to minimize the amount of waste materials that will be produced. Alleviation of expected waste is crucial when handling or processing expensive metals such as titanium. 

It is also ideal to use when working on reflective metals such as copper, since it takes away the reflectivity issue, much like how it is when it comes to laser cutting.

Industrial Machine Operator

Useful Tips When Doing Industrial Machine Repairs

One thing is for sure when it comes to machines that all of them need maintenance or even repair to make sure that they can perform their best. The performance of the machine is very important to achieve your desired results. After all, even just a small problem can lead to hours of lost productivity that can reduce the profitability of the facility.

Given this, aside from maintenance, there are other important things that need to be done. Steps for industrial machine repairs should be taken properly so any performance issues will be avoided. This can also avoid loss in efficiency, thus allowing you to save more money while being sure that you are working in a safe working environment.

Below are some of the tips that can make a great difference and impact in your facility. Knowing and doing them will be very advantageous.

Have a Maintenance Schedule

Each facility operator is aware that the equipment needs to be visually inspected. Also, a machinery test should be performed regularly. But can you still recall the last time you had an inspection? If not, your machine can be on the verge of a breakdown without you knowing this. This can lead to expensive and time-consuming industrial machine repairs.

With this, it is important that you have a record of all maintenance that was performed on your industrial machine. Of course, they need to be very detailed. Also, the guidelines that are found in the operator manual should be followed. Any observations and repairs should be recorded accurately. You also need to give attention to any warped belts, loose bolts, as well as other signs of wear and tear that are often overlooked during inspections that are not so thorough.

By making sure that all machine maintenance needs are met, and you have accurate records can help problems and unnecessary repairs, thus increasing the lifespan of your equipment.

Operator Training

Although training the operator may not seem related to maintenance, this can have a great impact on the ability of the machines to be at their best working condition. After all, every piece of equipment has its own operating instructions to guide the user. Through time, manufacturers can update their recommendations or any changes in the working environment can lead to alterations in the use of the machine.

The question here is whether the employees will know, apply, and follow these practices. Making sure that each member who may use a piece of equipment is well-trained on how it should be used can help prevent any damage that could try to push the machine to its limits.

Industrial Machine Repairs

Keep It Clean

By allowing dirt or any form of contaminant to accumulate on industrial machines can reduce its performance capability. When exposed to humidity and other hazards, this could also contribute to rust, corrosion, and other serious repair issues. Visit here for more machine cleaning tips.

While it is important that the machine is kept in a sheltered environment, you need to make extra efforts to make sure that the surrounding is clear, and nothing can interfere with the performance of the machine.

It is important that you keep cleaning as part of maintenance inspections. Doing so can help improve the overall efficiency of the machine while preventing any problem or damage.

Various Benefits of Self-Bunded Tanks

One of the securest ways to contain and store your fuel or any other high-value liquid is the use of self-bunded tanks. These storage tanks are basically a tank within another tank. 

The main purpose of the outer tank sometimes referred to as the “bunded layer”, is to provide protection to the inner tank. It is the inner tank that holds and contains the fuel, hence, needing a good level of security. 

As for the outer layer, it is designed in such a way that it will hold a minimum of 110% of the contents of the inner tank. This feature allows for an extra safeguard of your high-value liquid in case spillage occurs. 

1.        Staying Compliant

Diesel fuel, petrochemical, and other similar high-value liquids should be stored in containment tanks that are not just strong but should be durable, too. More than that, it should have the required structural integrity to protect and secure its valuable liquid content. In commercial terms, any container with a storage capacitance for more than 200 liters, authorities necessitate it to be bunded.

2.       Protecting the Environment

If fuel spillage occurs,  there is one sure fire thing that will happen — it will eventually create havoc of unimaginable proportions to its immediate environment.  This is the reason why it is imperative for fleet managers to do everything in their power to prevent spillage and leakage from happening. 

This is where bunded fuel tanks come into the picture. They are primarily designed to protect your high-value liquids from spillage, so you can have your peace of mind knowing that they are safe and far from wreaking any harmful effect on the environment. 

3. Future Proof Your Fuel

It is natural for fleet managers to display a special kind of concern when it comes to finances and how they can help the business organization they belong to and work to make savings. 

It takes a good amount of understanding to see what bunded storage tanks represent and how imperative it is to see them as a form of investment that will certainly help you save significant amounts of money in the future. In complete contrast to what other cheaper alternatives do, bunded tanks can stand up against various weathering elements. This gives you a good level of assurance that your high-value fuel is safe for a much longer time. 

4. Theft Deterrent

Fuel theft is one of the most complained about issues in many business organizations, regardless of their industry. And there could be no better way to protect your company’s interests than by securing the high-value liquids you need in running your operation. 

The practical use of bunded storage tanks will ensure that you can track who among your staff or employees have a constant need for access to fuel, either for company’s provision for fuel or for running a piece of machinery in your facility. Bunded tanks are equipped with special monitoring devices so you can keep track of your fuel, oil, petrochemical stock and get alerts when you need to have a replenishment. 

The bunded feature for this type of storage tank for liquids will help discourage the would-be perpetrators of pilferage. The tank’s overall robust design and tough materials used for the tank will make it difficult for  anyone to get through the outer tank and into the inner tank where the liquid fuel is being kept.  

Conclusion: 

Make bunded tanks part of your comprehensive fuel management system. Fleet managers need to see and understand how such storage and containment facility could really help their operations before they would utilize it. 

Preventing and Removing Algae in Poly Diesel Fuel Tanks

Preventing and Removing Algae in Poly Diesel Fuel Tanks

Did it ever cross your mind that algae or any other type of microorganism could actually exist and thrive inside poly diesel fuel tanks?  Yes, there are. They may not be visible with the naked eye but they can thrive in them. As a matter of fact, there are many different types of diesel algae. They are also known as diesel bacteria.

The most common species for this type of bacteria is usually nestling right in the space gap found between the diesel and the water in your tank. This explains the reason why having water in your diesel tank is not advisable, but instead, you should take proper precautionary measures to keep water out and let it stay out. But for the vast majority of boaters, they almost always encounter water in their tank.

Water can find their way into your tank in many different ways, and when it does, bacterial growth is likely to follow and will do their thing. These microorganisms can regenerate exponentially, and for this reason, they are capable of multiplying themselves into vast number at an amazing rate.  

Once they grow in number, you will notice that your diesel fuel will start looking misty instead of bright yellow. When your personal bacteria population is left to grow, even more, you will even find brown sludge, flakes or slimy strands in your diesel, e.g. in your primary filter. Often, boaters only notice that they have diesel fuel algae, once they see their engine smoke producing more smoke, dropping in rpm or even just plain stalling (because their filters are clogged). In some cases, you might even notice a rotten egg smell coming from your diesel. When in doubt, you can buy bacteria tests, in order to examine if you have diesel algae in your diesel fuel.

How to Recognize Algae in Your Poly Diesel Fuel Tanks?

We have a mountain load of information that will tell us exactly what will make diesel fuel algae to appear and start contaminating a tank. Depletion of sulfur or the complete loss of which in the fuel will render even the small amounts of water in the tank to become a breeding ground for fuel bacteria or algae.

Sulfur in diesel can significantly help in preventing bacterial growth, therefore the absence or the loss of which in diesel means that there is no more deterring element in it that will help put a stop to their growth.

If you want to know if you have problem with your diesel tank due to possible bacterial growth, these warning signs may significantly help in pointing to a problem.

  1. You can stick your fuel tank and determine any significant depth in the water phase. Even a quarter of an inch layer of water at the most bottom part of your tank is good enough for microbial life to thrive and flourish.
  1. Your diesel or fuel’s pH level is much lower than it is supposed to be. The natural tendency of algae lurking in diesel fuel is to produce acids which may eventually askew your fuel’s pH level.  A 7.0 pH level is considered neutral, this will get reduced with the production of more acid by algae. Thus, decreasing the pH level. If your fuel pH is less than 5.8, then that indicates a major problem. It only goes to show that you have strong evidence of an ongoing microbe problem in your tank.
  1. If you will run a microbe test and results are showing affirmative signs, then there is nothing to deny that your tank is having a problem in this area. Test culture strips for microbes are available over-the-counter and they can be purchased at any given time of the day. The results for this test, though, would take a significant amount of time about 3-4 days. The results that it will show you will be qualitative (yes and no) and not quantitative (affirmative microbe presence by this much).   

Of course, there are plenty of other tips or pointers that you can use for this purpose like for instance giving these microorganisms some time to settle first prior to exterminating them. And it will be very helpful also if you have a couple of extra fuel filters on standby so you can just filter out dead microorganisms.

By the virtue of these pointers given above, you are increasing your chances of fixing this kind of problem in any of your poly diesel fuel tanks the very first time.  More from Silvan Tanks

The Different Kinds of Drilling Techniques

We all have heard about drilling but not every one of us clearly understands what is it all about. What is more interesting is the fact that there are different kinds of drilling techniques. The technique that will be used greatly depends on the purpose of the project, as well as the location of the job site.

Sonic Drilling

One of the most popular drilling techniques used today is sonic drilling. It is a clean, safe, and low impact technique. In this type, boreholes are being drilled, cored, and then cased by means of rotation and vibration to the rod, core barrel, and casing at sonic frequencies.

Air Rotary

For this one, high airflow is being injected through a drill string. This will be followed by the evacuation of the rock cuttings coming from a borehole and then stabilizing this borehole in time of drilling. Compared to other techniques, this is considered to be more effective because the high flow of the air consistently cleanses the bottom part of the borehole. This allows steady contact between the intact bedrock and drill bit.

Mud Rotary

In this technique, drilling mud will be directly injected in the drill string, cooling, and lubricating the bit, then carry the cuttings that are supposed to be placed in the pit or mud tub. This allows the elimination of cuttings right from the mud.

The drilling mud cleanses the bottom part of the borehole, depositing a resistant wall cake, thus overcoming the formation of fluid pressures and preventing the caving of the walls. Moreover, the drilling mud prevents damage to the water zones so that interpretable electric well-logs will be acquired so the drill pipe is protected against corrosion.

Direct Push

This includes some kinds of drilling equipment and drilling rigs. This technique advances the drill string by hammering or pushing without having to rotate the string. A direct push rig includes a sampling rig like a Geoprobe and cone penetration test. In addition, they are only restricted to drilling in very soft rocks, as well as unconsolidated soil material.

This type of drilling makes use of a hydraulic hammer and hydraulic cylinders in order to move a core sample that is hollow to gather groundwater and soil samples. The depth and speed of the penetration are highly reliant on the type of soil, sampler size, and the power and weight of the rig.

Moreover, it is important to note that a direct push technique is limited only to a low soil sample in unconsolidated material. One best advantage for this type of technology is the fact that it is capable of producing a lot of high-quality samples cheaply and quickly. Instead of hammering, this technique could be joint with the sonic method for better drill efficiency.

Avoid Equipment Related Mistakes to Improve Machinery Maintenance

Operating, buying, or maintaining an equipment is never an easy task. This also means that mistakes can be very costly and even far-reaching. Through the years, there has been so many companies who ended up regretting the decisions they have made and wished they can turn back time. When it comes to taking care of equipment, it is important to do it right as it can greatly help in machinery maintenance. Here are some mistakes that should be avoided.

 

Not Considering Long Term Goals and Strategies when Buying Equipment

When buying a new machine or if you just want to retrofit the old one for an improved performance, you have to carefully plan for the future. You need to consider the current production requirements of the company and what you expect them to change as they move forward.

You need to acquire an equipment that would fit your needs and will also support the growth of your company or the years to come. It is so much better to invest money today so you can spare yourself the trouble down the line.

 

Purchasing the Equipment without Considering the Life Cycle

If you think that you have come across the right equipment, it would be wise to ask the company about their customer support. Are they offering a direct line for technical assistance? Do they train the maintenance and operation staff? Can they connect to the equipment remotely for faster and affordable troubleshooting?

Even the ideal equipment can end up to be a nightmare if the manufacturer is not willing to provide support. Make sure to purchase only from a company that has an extensive team of dedicated specialists.

 

Not Enough Training

Training needs to be discussed from the beginning and should be included in the project schedule. Identify all your key operations and maintenance employees from all shifts and you need to make sure that they are involved early on, starting from installation and commissioning.

In addition, it is necessary to schedule a visit from a field service technician a few months after the installation. This is a great opportunity especially for additional training. By then, all your people would have worked with the equipment and are likely to have questions. Together with your manufacturer, you need to agree on the scope of the visit ahead of time so you will have enough time for training and servicing.

 

Skimping on Preventive Maintenance

By doing machinery maintenance, the equipment can be expected to go a long way. This will help extend its lifespan and downtime will be avoided. Some of the best preventive maintenance practices include the following.

  •         Always keep the equipment clean.
  •         Stick to your current preventive maintenance schedule.
  •         Ask your mechanics to write a detailed inspection and maintenance procedures.

By avoiding these mistakes, you will not only make sure that your equipment can do the work, but this would also mean that you can make the most out of it for a long time.

 

Fuel Tanks: Why Hire and Lease One

In an expanding project or during times of business growth, capital and outlay can be some of the most common hurdles that should be overcome while being able to meet the increasing needs and demands of the infrastructure.

Whether it’s about covering the cost of the implementing systems or purchasing a new equipment, there will always be a need to invest. In this case, hiring and leasing provides an excellent alternative to traditional buying that allows the buyer to adjust to the changes in demand while being able to minimize buying and maintenance cost.

 

Why You Should Hire Fuel Storage?

Hiring and leasing are some of the most flexible options available for fuel tanks that offers the reduction of outlay to a monthly payment. Actually, the cost needed for fuel tank hire can even be factored into ongoing fuel purchases in order for it to be indexed at a fixed price per liter.

Whether it is chosen as a short-term solution that will help overcome immediate fuel storage demands, like a tank failure, or as a long-term way that supplements the existing infrastructure that will assist in handling issues like peak-demand and variance. One thing is for sure, hiring and leasing fuel tanks is a great way of ramping up the fuel supply whenever it is needed and adding more equipment.

You can always choose to buy when you a clear picture of what your needs are. Below are some of the benefits that you will be getting.

 

Minimal Initial Outlay

Hiring and leasing agreements are an excellent way to provide the means that will cover immediate demands and needs without having to suffer from the high amount of initial investment or of a cash flow. At the same time, storage systems and fuel management can also be upgraded, as well as the size of the leased equipment changes as the business does.

Such kind of flexibility is very useful for the business that needs to test the waters first before making a buying decision as this allows trial or test system and to see how it will perform on the site.

 

Easy Set-Up and Maintenance

Having all the benefits that a self-bunded system can provide, this tank with a tank has minimal on-site footprints and needs to major external constructions to meet safety compliance.

 

Relocatable and Convenient

Whether the specific project is accessed by sea, air, or land, hire tanks could be an amazing way to provide immediate access to fuel in off-site projects, remote areas, and situations where long-term fuel storage solution might not be financially viable.

As fuel storage tanks are a must in many industries and a big investment, it is very important to choose the best one for your needs and make the right decision when it comes to hiring or leasing one.

 

Cutting Stone and Tile with Waterjet Cut Machine

Waterjet cut machine has long proven that it’s the best solution for cutting and mitering extra hard materials like porcelain and Dekton. The machine is capable of increasing material yield and offers operating efficiency. This equates to reduced costs and more savings compared to other conventional equipment.machine photo

 

Cutting Stone with Waterjets

Cutting stone with waterjet has greatly advanced in the last few decades and today, it is rapidly increasing in terms of popularity as fabricators prove the manifold of benefits that this technology offers.

The key driver when it comes to change is being accelerated by the introduction of extremely hard sintered ceramics that can be very challenging to cut using conventional saws. Some examples of such materials would include products like porcelain. These new batch of ceramics offers numerous advantages to the end users, but on the part of fabricators, to miter and cut these materials using conventional equipment can be very slow and may cause bottlenecks in the production process.

 

Waterjet: It is Best for Cutting Stones?

For a long time now, the technology of waterjet has been the best answer to cut and miter different materials. A water jet cutter makes use of a very high-pressure stream of water. This water is mixed with abrasive which is considered to be a powerful cutting tool that can cut even the hardest material.

 

Waterjets Cut with Precision

With this technology, fabricators can load common DXF files straight to the equipment, set the mitre position and the required edge finish. It can also cut whole slabs in just one single operation. The “jet” which is the cutting tool has a fine angle of taper which is in the water stream. The majority of waterjet machines today incorporate a taper compensation technology. Its head is slightly tilted to the waste side and delivers a perfect 45-degree angle on the faces that need to be joined.

 

Waterjets can Reduce Waste

When it comes to cutting curves and sinks, a waterjet cutting machine can greatly reduce the waste in the water treatment equipment. This is because of the fact that the machine only has 1-1.5mm kerf width and this can remove 20mm of material for the whole length of the cut.

 

Faster Cutting

Waterjet machines can cut and pierce on all marble, stone, tile, and ceramic regardless how brittle the material is. Now, tap holes, sunk cutouts, and curved which were once cut using power tools can now be cut in just a fraction of time using the machine. Yes, cutting time is greatly reduces compared to when you choose to use other traditional cutting methods. Moreover, the machine eliminates the need to sharpen blades or saws and since it’s a wet process, you don’t have to worry about dust.

Adding a waterjet to your operations is a great investment as you can produce faster while making sure that quality is never compromised.

 

Air Compressor Service: Top Tips for your Machine

By definition, an air compressor is a machine that converts electrical power to kinetic energy with the use of compressed air. As the air is released quickly, the amount of kinetic energy is harnessed for various purposes which include air transfer, pneumatic device activation, and cleaning operations.

An air compressor and its output are considered to be important assets on which numerous plants are dependent to ensure efficiency in their daily operations. As this machine is of great importance, giving it regular attention and implementing proper management of its condition will prevent the need for an air compressor repair service, while you save money and time.

 

Tips to Maintain your Air Compressor in Good Condition

Maintain Separators and Filters

Proper maintenance of the filters and separator elements of your compressor is imperative. Aside from ensuring maximum uptime, it will also maximize performance with the highest efficiency.

The maintenance for oil-filter and air intake needs to be performed every 2, 000 hours. Make sure that you monitor the oil filter for any wear metal and contamination. On the other hand, air or oil separator needs to be changed every 8, 000 hours together with the compressor fluid. Doing the maintenance properly will guarantee that oil carryover will stay with the specifications of the manufacturer.

 

Sample Oil

Acquiring and analyzing samples of oil on a regular basis will help monitor the condition of your compressor lubricant and the unit itself. Oil sampling and monitoring programs will alert every user of any fluid degradation which results from increased viscosity, high water content, and ingestion of particulate or chemicals. Presence of wear metals which is a sign of degradation can also be identified. With such, catastrophic failures will be avoided.

Monitoring the condition of the oil makes it possible to change the lubricant just whenever necessary to maintain its peak performance. The samples should be drawn quarterly, during the time when you are doing routine air compressor and brake press repairs .

Always remember that the samples should be drawn through a clean oil sample port to make sure that the result will be free of any particulate contamination.

 

Keep the Variable-Speed Drives always Clean

The majority of compressors we have today are equipped with VSD or variable speed drive. This increase the machine’s efficiency while reducing energy consumption. Although VSDs are considered to be electrical components, they are not maintenance free.

Most of them have heating sinks and cooling fans that can accumulate dirt and dust. By performing maintenance activities, they will run cooler and will have prolonged service life.

 

Get Rid of the Guesswork

For plants that are not capable of performing a regular air compressor maintenance, they can utilize outside support. There are air compressor service centers that have trained and skilled technicians who can service the equipment.

Lastly, always keep in mind that it is only with proper maintenance that you can realize years of reliable service that your air compressor can offer.